Fatality #7 & 8 for Metal/Nonmetal Mining 2016

m07-08On June 3, 2016, a 24-year old haul truck operator, with 9 months of experience, and a 56-year old hydraulic excavator operator, with 6 years of experience, were killed at a sand and gravel operation.  The two miners were working in a pit next to an abandoned roadway embankment, which partially bound an old pit.  Waste clay and sand had been placed in the old pit for reclamation purposes.  The embankment failed and the tailings and slurry engulfed both miners.

Best Practices

  • Make sure that embankments containing ponds of water, tailings, processing waste, or other fluids are designed and constructed to be stable, and that mining operations are kept a safe distance away.
  • Provide hazard training to all personnel working on or near an impoundment to recognize hazards associated with the impoundment, such as surface cracks or piping, and to recognize adverse conditions and environmental factors that can decrease stability before beginning work.
  • Embankments adjoining workplaces and travelways should be examined weekly or more often if changing ground conditions warrant.
  • Adverse weather, such as heavy rain, may introduce or increase hazardous conditions associated with impoundments, highwalls, and embankments. Workplace examinations should be increased when these hazards are present to recognize changing conditions.
  • Before beginning work, conduct a workplace exam from as many perspectives as possible (bottom, sides, and top/crest) of ground conditions that could create a hazard to persons and repair, support or remove if found immediately.  Correct hazardous conditions by working from a safe location.

Click here for: MSHA Preliminary Report (pdf), MSHA Investigation Report (pdf), Overview (pdf).

Fatality #6 for Metal/Nonmetal Mining 2016

m06On May 10, 2016, a 46-year old maintenance man with 6 years of experience was fatally injured at a cement plant. The victim went to the top of the slurry tank to start the rake system. He fell 50 feet through a 3-foot by 4-foot opening in the walkway into the empty slurry tank below.

Best Practices

  • Protect openings near travelways by installing railings, barriers, or covers.
  • Ensure covers or railings protecting temporary access openings are secured in place at all times when an opening is not being used.
  • Provide readily visible warning signs that clearly display the nature of the hazard and any protective action required.
  • Wear fall protection where there is a danger of falling.
  • Establish and discuss safe work procedures. Identify and control all hazards to finish the job safely.
  • Train all persons, especially workplace examiners, to recognize and understand safe job procedures before beginning work. Communicate and correct hazards in a timely manner.

Click here for: MSHA Preliminary Report (pdf), MSHA Investigation Report (pdf), Overview (pdf).

Fatality #5 for Metal/Nonmetal Mining 2016

m05On April 11, 2016, a 61-year old dozer operator with 18 years of mining experience was fatally injured at a surface titanium ore mine. He had been leveling the haul roads into the pit with the dozer and was found lying approximately 30 feet in front of the dozer.

Best Practices

  • Ensure that persons are trained, including task-training, to understand the hazards associated with the work being performed.
  • Set the parking brake and lower the bull dozer blade to the ground before dismounting equipment.
  • Establish and discuss safe work procedures before beginning work. Identify and control all hazards associated with the work to be performed and use methods to properly protect persons.
  • Do not place yourself in a position that will expose you to hazards while performing a task.
  • Maintain control of mobile equipment while it is in motion.
  • Maintain equipment braking systems in good repair and adjustment. Do not depend on hydraulic systems to hold mobile equipment stationary.
  • Never jump from mobile equipment.
  • Monitor persons routinely to determine safe work procedures are followed.

Click here for: MSHA Preliminary Report (pdf), MSHA Investigation Report (pdf), Overview (pdf).

Fatality #4 for Metal/Nonmetal Mining 2016

m04On April 9, 2016, a 25-year old plant operator with 4 years of mining experience was fatally injured at a surface copper ore mine. He was found unresponsive, kneeling with his face against a stainless steel flange that was connected to a high-density polyethylene pipe. The victim appeared to have received an electrical shock.

Best Practices

  • Establish and discuss safe work procedures that include hazard analysis before beginning work. Identify and control all hazards associated with the work to be performed and use methods to properly protect persons.
  • Train all persons to understand the hazards associated with working near energized electrical conductors.
  • Use properly rated Personal Protective Equipment (PPE) including Arc Flash Protection such as a hood, gloves, shirt, and pants.
  • Ensure that all electrical systems are safely designed and properly installed and that all metal enclosing or encasing electrical circuits are grounded or provided with equivalent protection.
  • Provide equipment grounding conductors, with a sufficiently low impedance to limit the voltage to ground, for metal enclosures.  Use a properly rated meter to identify any stray electrical currents which may be present.
  • Lock Out, Tag Out, and Try: Place your lock and tag on the disconnecting device and test for power.

Click here for: MSHA Preliminary Report (pdf), MSHA Investigation Report (pdf), Overview (pdf).

Fatality #3 for Metal/Nonmetal Mining 2016

m03On March 22, 2016, a 42-year old lead man with 6 years of mining experience was fatally injured at a surface limestone mine when he was struck by fly rock from blasting operations. The lead man was parked in his pickup truck at a location to prevent others from accessing the blasting site. He was approximately 1,200 feet from the blast area.

Best Practices

  • Review and follow site specific blast plan prior to loading any explosives.
  • Utilize technology, such as face profilers and borehole probes, to obtain specific geometric details of the material to be blasted.
  • Adjust stemming depth and/or decking to maintain adequate burden on all sections of the blast hole.
  • Develop a drill pattern by considering geology, face geometry, and surface topography.
  • Clear and remove all persons from the blast area unless suitable blasting shelters are provided to protect persons from flyrock. Allow at least 15 seconds after a blast for any flyrock to drop.
  • Examine blast site geology, communicate with the driller and review the drill log for angles, voids, competency of rock, loss of air, etc., prior to the loading any explosives. Make appropriate adjustments to ensure that the holes are not overloaded.
  • Ensure blasting and fly rock areas are properly calculated to ensure the blast site is clear of all persons.
  • Determine the actual burden for all face holes along their length and adjust the explosive power factor along the borehole accordingly.

Click here for: MSHA Preliminary Report (pdf), MSHA Investigation Report (pdf), Overview (pdf).

Fatality #2 for Metal/Nonmetal Mining 2016

m02On March 8, 2016, a 54-year old miner with 5 years of mining experience was killed at a surface sand and gravel operation. The miner backed his haul truck over a dump site and the driver was found at the bottom of the embankment, 60 feet below. The victim was found unresponsive and partially submerged in water. CPR was attempted, but the victim was not able to be resuscitated.

Best Practices

  • Maintain berms at least mid-axle height on the largest piece of equipment using a roadway.
  • Visually inspect dumping locations prior to beginning work and as changing conditions warrant. Clearly mark dump locations with reflectors and/or markers.
  • Provide training to all dump-point workers on recognizing dump-point hazards, taking appropriate corrective measures, and using safe dumping procedures. Instruct all drivers to maintain the truck perpendicular to the edge when backing up at dump sites.
  • To lower risks at dump areas, dumping should be conducted a safe distance from the edge. Utilize a bulldozer with the “dump-short, push-over” method of spoiling material.
  • Ensure work areas and dump sites are properly illuminated at night.
  • Equipment operators should always wear seat belts.
  • Monitor persons routinely to determine safe work procedures are followed.

Click here for: MSHA Preliminary Report (pdf), MSHA Investigation Report (pdf), Overview (pdf).

Fatality #1 for Metal/Nonmetal Mining 2016

On February 26, 2016, a truck driver delivering multiple sections of polyurethane pipe was struck by a section of pipe during the unloading process. A forklift removed two sections of pipe from the passenger side of the truck, and then left the area with the two sections. While the forklift was away, a single, unsecured section of pipe rolled off on the driver’s side of the truck and struck the victim. Each section of pipe was approximately 50’ long and weighed approximately 1,750 pounds. Miners began first aid but the driver was unresponsive. He was transported to the local hospital and later died.

Best Practices

  • Analyze all tasks, identify possible hazards prior and eliminate the risks prior to beginning work.
  • Before beginning work, establish safe work procedures, train and discuss with all persons performing the task.
  • Examine work areas during the shift for hazards that may be created as a result of the work being performed.
  • Evaluate the stability of the material before unfastening a load. Pay particular attention to loads that may have shifted or become unstable during transport.
  • Install secondary supports (side stakes) of adequate height and strength to prevent material from falling when the load is unfastened; or prior to unfastening the material, secure the item being unloaded to the machine used in the unloading process.
  • Stand clear of items of massive weights having the potential of becoming off-balanced while being loaded or unloaded.
  • Implement measures to ensure persons are properly positioned and protected from hazards while performing a task. Ground personnel should be highly visible. Unauthorized persons should be kept clear of the area.

Click here for: MSHA Preliminary Report (pdf), MSHA Investigation Report (pdf), Overview (pdf).

Fatality #17 for Metal/Nonmetal Mining 2015

m17On December 28, 2015, a 42-year old miner with 3 years of experience was killed at a surface gold mine. The operator of a loaded haul truck was attempting to have his truck climb a snow covered access road when his truck slid backwards striking the cab of the victim’s loaded haul truck, which was also recovering from sliding backwards down the same access road. Several minutes later, a third loaded haul truck also slid down backwards while attempting to climb the access road, colliding with the other wrecked haul trucks.

Best Practices

  • Maintain control of equipment at all times, making allowances for prevailing conditions (low visibility, inclement weather, etc).
  • Haulage roads should be examined for hazardous conditions prior to permitting equipment access and especially when conditions change due to snow, ice, or water. Communicate hazardous conditions to other persons using the haulage road.
  • Keep roadways clear and safe for travel. Remove snow and ice which may cause loss of traction for equipment along roadways.
  • Train all employees on proper work procedures, hazard recognition and avoidance.
  • Observe all speed limits, traffic rules, and ensure that grades on haulage roads are appropriate for haulage equipment being used.
  • Maintain appropriate distance between vehicles to allow for corrective action.
  • On snow covered steep grades, consider the use of chains for better traction while stopping or climbing.

Click here for: MSHA Preliminary Report (pdf), MSHA Investigation Report (pdf), Overview (pdf).

Fatality #16 for Metal/Nonmetal Mining 2015

m16On December 15, 2015, a 75-year old tow truck laborer was killed at a cement plant.  As the tow truck operator was lowering the truck’s boom it struck the victim. The victim suffered a severe head wound but was conscious when transported to a local hospital but later died of his injuries.

Best Practices

  • Position yourself only in areas where you will not be exposed to hazards resulting from a sudden release of energy.  Be aware of your location in relation to machine parts that can move.
  • Establish communications between equipment operators and machine helpers.  Make sure those around you know your intentions.
  • Positively block machine parts (including hydraulic boom lifts) and suspended loads from motion prior to entering areas underneath them.
  • Ensure that persons are properly task trained regarding safe operating procedures before allowing them to operate mobile equipment and monitor work to ensure procedures are followed.
  • Ensure that all operating systems and safety features on mobile equipment are maintained and functional at all times.
  • Operate all machinery in accordance with manufacturers operating guidelines.
  • Wear all appropriate personal protective equipment.

Click here for: MSHA Preliminary Report (pdf), MSHA Investigation Report (pdf), Overview (pdf).

Fatality #15 for Metal/Nonmetal Mining 2015

m15On August 3, 2015, an 18-year old truck driver (seasonal associate) with 9 weeks experience was killed at a granite mine. The victim backed his truck under a conveyor belt to be loaded. After exiting the truck, the victim entered a door leading underneath the “sand fines silo.” Soon after entering the silo, the structure collapsed burying the victim beneath the falling material.

Best Practices

  • Routinely examine metal structures for indications of weakened structural soundness (corrosion, fatigue cracks, bent/buckling beams, braces or columns, loose/missing connectors, broken welds, spills of stored solids, etc.).
  • Periodic detailed inspections should be performed which examine hopper and wall thicknesses, critical connections such as the hopper to the wall, and the material flow conditions. Both the inside and outside of the structure should be evaluated.
  • Report any changes in the discharge flow pattern which may be a result of an internal obstruction that causes non-uniform pressures on the silo structure.
  • Report all areas where indications of structural weakness are found.
  • Schedule inspections of the silo’s interior surface only when all material has been removed to determine if it has become polished and worn from use.

Click here for: MSHA Preliminary Report (pdf), MSHA Investigation Report (pdf), Overview (pdf).