Metal/Nonmetal

Fatality #6 for Metal/Nonmetal Mining 2015

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m06On March 23, 2015, a 48-year old mine operator with 20 years of experience was killed at a dimension stone operation.  The victim was operating a walk-behind masonry saw, positioned between the saw and a ledge, when he tripped and fell.  The victim and the saw went over the 4½-foot ledge, resulting in the saw falling on him.

Best Practices

  • Identify all hazards and use appropriate controls to protect miners prior to conducting any work.
  • Ensure that operators are in a safe position and have control of their equipment at all times.
  • Keep workplaces free of tripping hazards.
  • Use barricades or railings at edges of drop-offs where persons are in danger of falling.
  • Equip walk behind masonry saws with automatic shut off devices to stop the engine if the operator cannot maintain control of the equipment.
  • Design bench top stone cutting patterns to ensure the saw operator is not positioned between the saw and the drop off edge.

Click here for: MSHA Preliminary Report (pdf), MSHA Investigation Report (pdf), Overview (powerpoint), Overview (pdf).

Fatality #5 for Metal/Nonmetal Mining 2015

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m05On March 17, 2015, a 44-year old haul truck driver with 4 days of experience was injured at a dredge operation. He was operating a loaded articulated haul truck along an elevated roadway next to a dredge pond. After traveling about 125 yards from the loading point, the haul truck drifted into the water. The victim was removed from the truck, transported to a hospital, and then transferred to a trauma center where he died on March 19, 2015.

Best Practices

  • Task train mobile equipment operators adequately and ensure each operator can demonstrate proficiency in all phases of mobile equipment operation before performing work.
  • Provide and maintain adequate berms or guardrails on the banks of roadways where a drop-off exists.
  • Conduct adequate pre-operational checks and correct any defects affecting safety in a timely manner prior to operating mobile equipment.
  • Always wear a seat belt when operating self-propelled mobile equipment.
  • Maintain control of self-propelled mobile equipment while it is in motion.
  • Operate mobile equipment at speeds consistent with the conditions of roadways, tracks, grades, clearance, visibility, curves, and traffic.
  • Conduct adequate work place examinations using competent persons and promptly correct hazardous conditions that adversely affect safety and health.
  • Ensure that all exits from cabs on mobile equipment are maintained and operable.

Click here for: MSHA Preliminary Report (pdf), MSHA Investigation Report (pdf), Overview (pdf).

Fatality #4 for Metal/Nonmetal Mining 2015

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m04On January 26, 2015, a 57-year old heavy equipment operator with 36 years of experience was seriously injured at a phosphate mine.  He was operating an excavator near a water filled ditch when the excavator tipped forward and went in the water, submerging the cab.  The victim was removed from the cab and transported to a hospital where he died later that day.

Best Practices

  • Task train all persons to recognize all potential hazardous conditions and safe job procedures to identify and eliminate all hazards before beginning work, specifically the limited visibility of large equipment.
  • Discuss safe work procedures before beginning work.  Identify and control all hazards associated with the work to be performed and the methods to properly protect miners.
  • Provide traffic patterns and roads that minimize the danger of machines traveling near bodies of water.
  • Conduct examinations of travelways to evaluate hazards.
  • Install barriers, markers, or other warning devices to aid equipment operators where travelways are not recognizable or hazards are not apparent.  Limit travel of mobile equipment and inform mobile equipment operators of hazards.
  • Do not travel into areas where ground conditions can’t be verified.  If necessary, use the bucket of the machine to probe the travel/work area to check the ground conditions.

Click here for: MSHA Preliminary Report (pdf), MSHA Investigation Report (pdf), Overview (powerpoint), Overview (pdf).

Fatality #3 for Metal/Nonmetal Mining 2015

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m03On January 21, 2015, a 54-year old miner (ground support) with 4 years of experience was killed at an underground lead mine.  The victim was operating a mechanical scaler in an intersection when a roof fall (55 feet long x 20 feet wide x 6 feet thick) occurred, covering the machine.

Best Practices

  • Establish safe work procedures that ensure a safe work location for miners conducting scaling operations, and train all miners to recognize and understand these procedures.
  • Discuss safe work procedures before beginning work.  Identify and control all hazards associated with the work to be performed and the methods to properly protect miners.
  • Always examine and test areas for loose ground before starting to work, after blasting, and as ground conditions warrant.
  • Identify and scale loose material from a safe position which will not expose miners to falling material.
  • Test for loose material frequently during work activities.  Be alert to any change of ground conditions.
  • Install ground support in roof and ribs where conditions warrant.
  • Use equipment with a reach that reduces the possibility of the equipment being struck by falling material.

Click here for: MSHA Preliminary Report (pdf), MSHA Investigation Report (pdf), Overview (powerpoint), Overview (pdf).

Fatality #2 for Metal/Nonmetal Mining 2015

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2On January 11, 2015, a 53-year old contract shaft miner with 35 years of experience was killed at an underground gold mine.  The victim was positioned on a work platform on top of a skip traveling up the ventilation shaft.  He struck a steel cross member on a beam in the shaft.

Best Practices

  • Train all persons in hazard recognition, awareness of their surroundings, and safe positioning when riding skips.
  • To prevent hazard exposure, require safe positioning for personnel who ride skips.
  • Monitor all persons for safe positioning when riding skips.
  • Place warning signs on skip platforms to remind persons to keep body parts inside the handrails.

Click here for: MSHA Preliminary Report (pdf), MSHA Investigation Report (pdf), Overview (powerpoint), Overview (pdf).

Fatality #1 for Metal/Nonmetal Mining 2015

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1On January 8, 2015, a 63-year old sales manager with 11 years of experience was killed at a sand and gravel mine. He was installing new screen panels in the B tower screen. The feeder box pivoted, pinning him between the box and the rear support beam of the screen deck.

Best Practices

  • Establish and discuss safe work procedures. Identify and control all hazards associated with the work to be performed along with the methods to properly protect persons.
  • Always follow the equipment manufacturer’s recommended maintenance procedures when conducting repairs to machinery.
  • Task train all persons to recognize all potential hazardous conditions and understand safe job procedures to eliminate all hazards before beginning work.
  • Securely block equipment and components against hazardous motion at all times while performing work.
  • Ensure that blocking material is competent, substantial, and adequate to support the load.
  • Require all persons to be positioned to prevent them from being exposed to any hazards.  Do not work in pinch points where inadvertent movement could cause injury.
  • Monitor all persons to ensure safe work procedures, including safe work positioning, are followed.

Click here for: MSHA Preliminary Report (pdf), MSHA Investigation Report (pdf), Overview (powerpoint), Overview (pdf).

Fatality #25 for Metal/Nonmetal Mining 2014

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m25On November 10, 2014, a 45-year old crusher operator with 3 years of experience was seriously injured at a granite mine. The miner was using a torch to cut a drill bit that was wedged in a jaw crusher when the bit freed and struck him. The victim was hospitalized and died on January 17, 2015, as a result of his injuries.

Best Practices

  • Task train miners to identify and control all hazards associated with their work.
  • Establish and discuss policies and procedures for safely clearing a jaw crusher.
  • Implement measures to ensure miners are positioned safely and protected from hazards while performing a task.
  • Consider a mechanical method for clearing material to minimize exposure.
  • Before working on or near equipment, deenergize the power and lock out/tag out.
  • Securely block equipment against hazardous motion to ensure energy cannot be released.
  • Provide a safe means of access for miners required to maintain a jaw crusher.
  • Provide guards, shields, or other devices to protect miners from flying or falling materials at screens, crushers, or conveyors.
  • Install equipment to detect and prevent metal from entering a crusher.

Click here for: MSHA Preliminary Report (pdf)

Fatality #24 for Metal/Nonmetal Mining 2014

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m24On December 29, 2014, a 21-year-old warehouse bagger with 1 week of experience was killed at a clay mine. The victim was operating a forklift, hauling a bag of dust, when the forklift overturned.

Best Practices

  • Indoctrinate new employees in safety rules and safe work procedures.
  • Task train mobile equipment operators adequately in all phases of mobile equipment operation before operating mobile equipment.
  • Monitor new miners routinely to determine that safe work procedures are followed.
  • Conduct adequate pre-operational checks and correct any defects affecting safety in a timely manner prior to operating mobile equipment.
  • Ensure the load being transported is within the weight capacity of the machine and within the reach limits for stable operation.
  • Ensure the load being transported is secured to prevent shifting.
  • Always wear a seat belt when operating self-propelled mobile equipment.
  • Maintain control of self-propelled mobile equipment while it is in motion.
  • Operate mobile equipment at speeds consistent with the conditions of roadways, tracks, grades, clearance, visibility, curves, and traffic.

Click here for: MSHA Preliminary Report (pdf)

Fatality #23 for Metal/Nonmetal Mining 2014

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m23On December 1, 2014, a 46-year-old contract truck driver with 26 years of experience was killed at a limestone mine.  The articulating haul truck he was operating traveled over a roadway berm and went into a large pond.  Dive teams extricated the victim from the truck.

Best Practices

  • Task train mobile equipment operators adequately in all phases of mobile equipment operation before operating mobile equipment.
  • Conduct adequate pre-operational checks and correct any defects affecting safety in a timely manner prior to operating mobile equipment.
  • Always wear a seat belt when operating self-propelled mobile equipment.
  • Maintain control of self-propelled mobile equipment while it is in motion.
  • Operate mobile equipment at speeds consistent with the conditions of roadways, tracks, grades, clearance, visibility, curves, and traffic.
  • Provide and maintain adequate berms or guardrails on the banks of roadways where a drop-off exists.

Click here for: MSHA Preliminary Report (pdf)

Fatality #22 for Metal/Nonmetal Mining 2014

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m22On November 25, 2014, a 67-year-old truck driver with 10½ years of experience was killed at a sandstone mine.  The victim backed a haul truck to the edge of the overburden dumpsite and started to raise the truck’s bed to dump a load of material.  The bank failed, causing the truck to overturn and fall 30 feet below. The victim died en route to the hospital.

Best Practices

  • Task train all persons to understand safe job procedures.
  • Establish and discuss safe work procedures before beginning work.
  • Identify and control all hazards associated with the work to be performed.
  • Conduct adequate pre-operational checks prior to operating mobile equipment.
  • Always wear a seat belt when operating self-propelled mobile equipment.
  • Examine dumping locations for stability prior to dumping the first load and as ground conditions warrant during the work shift.  Where trucks are loaded out of the stockpile or ground conditions may fail to support the weight of the truck, dump loads a safe distance back from the edge.
  • Maintain berms or similar impeding devices at dumping locations where there is a hazard of overtravel or overturning.
  • Travel in a straight line when backing a truck toward a dump location.  Do not approach on a turn.
  • Monitor persons routinely to determine safe work procedures are followed.

Click here for: MSHA Preliminary Report (pdf)