Fatality #1 for Metal/Nonmetal Mining 2015

1On January 8, 2015, a 63-year old sales manager with 11 years of experience was killed at a sand and gravel mine. He was installing new screen panels in the B tower screen. The feeder box pivoted, pinning him between the box and the rear support beam of the screen deck.

Best Practices

  • Establish and discuss safe work procedures. Identify and control all hazards associated with the work to be performed along with the methods to properly protect persons.
  • Always follow the equipment manufacturer’s recommended maintenance procedures when conducting repairs to machinery.
  • Task train all persons to recognize all potential hazardous conditions and understand safe job procedures to eliminate all hazards before beginning work.
  • Securely block equipment and components against hazardous motion at all times while performing work.
  • Ensure that blocking material is competent, substantial, and adequate to support the load.
  • Require all persons to be positioned to prevent them from being exposed to any hazards.  Do not work in pinch points where inadvertent movement could cause injury.
  • Monitor all persons to ensure safe work procedures, including safe work positioning, are followed.

Click here for: MSHA Preliminary Report (pdf), MSHA Investigation Report (pdf), Overview (powerpoint), Overview (pdf).

Fatality #25 for Metal/Nonmetal Mining 2014

m25On November 10, 2014, a 45-year old crusher operator with 3 years of experience was seriously injured at a granite mine. The miner was using a torch to cut a drill bit that was wedged in a jaw crusher when the bit freed and struck him. The victim was hospitalized and died on January 17, 2015, as a result of his injuries.

Best Practices

  • Task train miners to identify and control all hazards associated with their work.
  • Establish and discuss policies and procedures for safely clearing a jaw crusher.
  • Implement measures to ensure miners are positioned safely and protected from hazards while performing a task.
  • Consider a mechanical method for clearing material to minimize exposure.
  • Before working on or near equipment, deenergize the power and lock out/tag out.
  • Securely block equipment against hazardous motion to ensure energy cannot be released.
  • Provide a safe means of access for miners required to maintain a jaw crusher.
  • Provide guards, shields, or other devices to protect miners from flying or falling materials at screens, crushers, or conveyors.
  • Install equipment to detect and prevent metal from entering a crusher.

Click here for: MSHA Preliminary Report (pdf)

Fatality #21 for Metal/Nonmetal Mining 2014

m21On November 18, 2014, a 42-year-old contract supervisor with 19½ years of experience was killed at an alumina operation.  A crane was lifting a 2,500 pound door to be installed on a filtrate tank.  The welded lifting eye on the door broke loose and the door fell, pinning the victim on the concrete floor.

Best Practices

  • Establish and discuss safe work procedures before beginning work.
  • Identify and control all hazards associated with the work to be performed.
  • Task train all persons to understand safe job procedures and to stay clear of suspended loads.
  • Use welded lifting eyes that are specifically intended for lifting and adequately rated for the loads being lifted.
  • Use certified welders and good quality welds when attaching lifting eyes or lugs.
  • Ensure the weld metal is compatible with the base metal of the connecting components and thoroughly clean any rust or scale from a surface prior to welding.
  • Carefully inspect all rigging prior to each use.
  • Attach taglines to loads that may need steadied or to be guided while suspended.
  • Avoid extreme side loading on a lifting eye or lug unless it is designed to handle such loading.
  • Monitor persons routinely to determine safe work procedures are followed.

Click here for: MSHA Preliminary Report (pdf)

Fatality #17 for Metal/Nonmetal Mining 2014

fab14m17-02On August 2, 2014, a 53-year-old plant operator with 25 years of experience was killed at a sand and gravel mine.  The victim was working under the raised bed of a dump truck when the wooden block supporting the load suddenly failed, allowing the bed to fall and pin him.  The victim was working alone and was not found until 10 a.m. on August 3, 2014.

Best Practices

  • Establish and discuss safe work procedures before beginning work. Identify and control all hazards associated with the work to be performed and use methods to properly protect persons.
  • Ensure that persons are trained, including task-training, to understand the hazards associated with the work being performed.
  • Before working on equipment, block all raised components against hazardous motion and ensure persons are positioned in a safe location.
  • Follow the safe work procedures provided by the manufacturer when performing all maintenance or repair work.  If provided, always use the manufacturer’s provided safety device or features for securing components against hazardous motion.
  • Ensure that blocking material is competent, substantial, and adequate to support and stabilize the load.  Blocking must be strong enough and secured to prevent any unintended movement.
  • Never block with steel on steel or depend on hydraulics to support a load.  Mechanical blocking can be achieved by installing a hinged prop leg.
  • Do not assign a person to work alone in areas where hazardous conditions exist that would endanger his or her safety.

Click here for: MSHA Preliminary Report (pdf)

Fatality #4 for Metal/Nonmetal Mining 2014

FAB14m04_clip_image004FAB14m04_clip_image002On March 27, 2014, a 64-year-old foreman with 32 years of experience was seriously injured when he was struck by a section of plastic water pipe as it was being moved by an excavator.  The victim was transported to a hospital where he died on March 30, 2014, as a result of his injuries.

Best Practices

  • Establish and discuss safe work procedures before beginning work. Identify and control all hazards associated with the work to be performed and the methods to properly protect persons.
  • Task train all persons to recognize all potential hazardous conditions and to understand safe job procedures for elimination of the hazards before beginning work.
  • Wear suitable hard hats where falling objects may create a hazard.
  • Stay clear of a suspended load.
  • Attach taglines to loads that may require steadying or guidance while suspended.
  • Implement measures to ensure persons are properly positioned and protected from hazards while performing a task.
  • Monitor persons routinely to determine safe work procedures are followed.

Click here for: MSHA Preliminary Report (pdf)MSHA Investigation Report (pdf), Overview (powerpoint), Overview (pdf).

Fatality #3 for Metal/Nonmetal Mining 2014

FAB14m03_clip_image002
On February 28, 2014, a 50-year old supervisor with 27 years of experience was killed at a sand and gravel mine.  The victim was at a backfill site and approached an 80-foot high bank when it failed, engulfing him.

Best Practices

  • Establish and discuss safe work procedures before beginning work. Identify and control all hazards associated with the work to be performed and the methods to properly protect persons.
  • Task train all persons to recognize all potential hazardous conditions that can decrease bank or slope stability and ensure they understand safe job procedures for elimination of the hazards.
  • Prior to beginning work and as ground conditions warrant during the shift, examine all pit, highwall, slope, and bank conditions.  Be especially vigilant for these conditions after each rain, freeze, or thaw.
  • Use mining methods that ensure pit, highwall, slope, and bank stability and safe working conditions.
  • Correct hazardous conditions by working from a safe location.
  • Stay clear of potentially unstable areas.

Click here for: MSHA Preliminary Report (pdf)MSHA Investigation Report (pdf), Overview (powerpoint), Overview (pdf).

Fatality #21 for Metal/Nonmetal Mining 2013

ftl2013m21On December 13, 2013, a 53-year old utility worker with 19 years of experience was killed at a sand mine. The victim was standing near the edge of a bank when it collapsed engulfing him.

Best Practices

  • Establish and discuss safe work procedures before beginning work. Identify and control all hazards associated with the work to be performed and the methods to properly protect persons.
  • Task train all persons to recognize all potential hazardous conditions that can decrease bank or slope stability and ensure they understand safe job procedures for elimination of the hazards.
  • Evaluate all pit, highwall, slope, and bank conditions daily. Be especially vigilant for these conditions after each rain, freeze, or thaw.
  • Slope trenches back at a stable angle or install shoring when working in and around trenches.
  • Correct hazardous conditions by working from a safe location.

Click here for: MSHA Preliminary Report (pdf), MSHA Investigation Report (pdf), Overview (powerpoint), Overview (pdf).

Fatality #12 for Metal/Nonmetal Mining 2013

ftl2013m12On September 18, 2013, a 56-year old front-end loader operator with 16 years of experience was killed at a crushed stone operation. The victim was attempting to remove a rock from a pug mill hopper when he was engulfed by the material in the hopper.

Best Practices

  • Establish and discuss policies and procedures for safely clearing a hopper.
  • Equip hoppers with mechanical devices or other effective means of handling material so persons are not required to work where they are exposed to entrapment by sliding material.
  • Install a heavy screen (grizzly) to control the size of material and prevent clogging.
  • Task train persons to recognize all potential hazardous conditions and to understand safe job procedures for elimination of the hazards before beginning work.
  • Before working on or near equipment, ensure that the discharge operating controls are deenergized and locked out.
  • Wear a safety harness and lanyard, which is securely anchored and tended by another person, prior to entering bins, hoppers, tanks, or silos.

Click here for: MSHA Preliminary Report (pdf), MSHA Investigation Report (pdf), Overview (powerpoint), Overview (pdf).

Fatality #5 for Metal/Nonmetal Mining 2013

ftl2013m05On April 16, 2013, a 58-year old shaftman with 32 years of experience was seriously injured at an underground salt mine. The victim and two coworkers were replacing a bushing on the side of a skip hoist in the production shaft. The victim was standing on a steel beam outside the handrails of a covered work platform where the coworkers were standing, when a piece of salt fell and struck him. He was transported to a hospital where he died on April 17, 2013.

Best Practices

  • Establish and discuss safe work procedures. Identify and control all hazards associated with the work to be performed in a shaft with the methods to properly protect persons.
  • Task train all persons to recognize all potential hazardous conditions and to understand safe job procedures for elimination of the hazards, such as falling material, before beginning work.
  • Examine the shaft and remove loose material prior to commencing work.
  • Implement measures to ensure persons are properly positioned and protected from falling material while performing shaft maintenance work.
  • Perform shaft maintenance work from a substantial platform with adequate overhead protection.
  • Perform maintenance work for skip hoists and other conveyances on the surface whenever possible.
  • Monitor personnel routinely to determine that safe work procedures are followed.

Click here for: MSHA Preliminary Report (pdf), MSHA Investigation Report (pdf), Overview (powerpoint), Overview (pdf).

Fatality #4 for Metal/Nonmetal Mining 2013

ftl2013m04On April 4, 2013, a 30-year old general foreman with 6 years of experience was killed at a copper ore operation. An excavator was being used to position a 36-inch diameter by 40-foot long section of pipe to connect it to another section of pipe. The pipe, attached to the excavator by a lifting strap, shifted and fell on the victim.

Best Practices

  • Establish and discuss safe work procedures. Identify and control all hazards associated with the work to be performed along with the methods to properly protect persons.
  • Task train all persons to recognize all potential hazardous conditions and to understand safe job procedures for elimination of the hazards before beginning work.
  • Attach taglines to loads that may require steadying or guidance while suspended.
  • Securely block equipment against hazardous motion to ensure energy cannot be released while performing work.
  • Never work in the fall path of objects/materials of massive weights having the potential of becoming off-balanced while in a raised position.
  • Implement measures to ensure persons are properly positioned and protected from hazards while performing a task.
  • Monitor personnel routinely to determine that safe work procedures are followed.

Click here for: MSHA Preliminary Report (pdf), MSHA Investigation Report (pdf), Overview (powerpoint), Overview (pdf).