Fatality #8 for Metal/Nonmetal Mining 2017

On September 5, 2017, a 20-year old plant operator with 23 weeks of experience was fatally injured at a sand and gravel mine. The victim was performing maintenance on a belt conveyor when he became entangled in the tail pulley.

Best Practices

  • Establish policies and procedures for conducting specific tasks on belt conveyors.
  • Before beginning any work, ensure that persons assigned to work on belt conveyors are task trained and understand the hazards associated with the work to be performed.
  • Do not perform work on a belt conveyor until the power is off, locked, and tagged, and machinery components are blocked against motion.
  • Never clean pulleys or idlers manually while belt conveyors are operating.
  • Identify hazards around belt conveyor systems, design guarding, and securely install the guarding to ensure miners do not contact moving machine parts.

Click here for: MSHA Preliminary Report (pdf), Final Report (pdf).

Fatality #7 for Metal/Nonmetal Mining 2017

On July 27, 2017, a miner was fatally injured when his light-duty truck was run over by a haul truck. The victim was pronounced dead at the scene.

Best Practices

  •  Do not park smaller vehicles in a large truck’s potential path of movement.• Before moving mobile equipment, be certain no one is in the intended path; sound the horn to warn possible unseen persons; and wait to give them time to move to a safe location.
  • Ensure all persons are trained to recognize workplace hazards – specifically, the limited visibility and blind areas inherent to operation of large equipment and the hazard of mobile equipment traveling near them.
  • Establish procedures that require smaller vehicles to maintain a safe distance from large mobile equipment until eye contact is made or approval to move closer is obtained from the mobile equipment operator. Provide training on these procedures.
  • Install cameras and collision avoidance systems on large trucks to protect persons.
  • Regularly monitor work practices and reinforce their importance. Take immediate action to correct unsafe conditions or work practices.

Click here for: MSHA Preliminary Report (pdf), Final Report (pdf).

Fatality #12 for Coal Mining 2017

On Friday, August 25, 2017, a 51-year-old mine examiner with 27 years of mining experience was killed when, near the transfer point with the No. 2 conveyor belt, he apparently lost his footing attempting to cross over the moving No. 1 conveyor belt. He fell onto the No. 1 belt and hit a belt crossover located approximately 10 feet outby. The victim was found beside the conveyor belt just outside the mine entrance.

Best Practices

  • Never attempt to cross a moving conveyor belt except at suitable crossing facilities.
  • Train all employees thoroughly on the dangers of working on or traveling around moving conveyor belts.
  • Provide conveyor belt stop and start controls at areas where miners must access both sides of the belt.
  • Install practical and usable belt crossing facilities at strategic locations, including near controls, when height allows.
  • Install pull cords and switches that control power to the belt along the wide side of the length of the conveyor belt to stop the belt in emergencies.

Click here for: MSHA Preliminary Report (pdf), Final Report (pdf).

Fatality #11 for Coal Mining 2017

On August 3, 2017, a 32-year-old miner with 6 years of mining experience was fatally crushed while he was cutting one end of a metal beam.  He was dismantling a metal structure at a preparation plant when the beam fell on him.

Best Practices

  • Securely block equipment and components against hazardous motion at all times while performing work.
  • Ensure that blocking material is competent, substantial, and adequate to support the load.
  • Require all persons to be positioned where they will not be exposed to hazards.  Do not work in pinch points where inadvertent movement could cause injury.
  • Before beginning work, analyze all tasks, establish safe work procedures, train miners, and eliminate hazards.  Be alert for hazards that may be created while the work is being performed.
  • Monitor all persons to ensure safe work procedures, including safe work positioning, are followed.
  • When possible, do not allow miners to work alone.  If a miner works alone, establish a routine of checking on them.

Click here for: MSHA Preliminary Report (pdf), Final Report (pdf)

Fatality #6 for Metal/Nonmetal Mining 2017

On July 20, 2017, a miner was driving wedges into a block of granite in an attempt to break it loose.  A piece of granite weighing 9 tons fell and crushed the victim against the quarry floor.

Best Practices

  • Always conduct examinations of work place to identify loose ground or unstable conditions before work begins and as changing ground conditions warrant.
  • Ensure that the person conducting the examination has the training and experience to recognize potential hazards.
  • Danger off hazardous conditions and prohibit work or travel in areas where hazards from unstable ground have not been corrected.
  • Discuss work procedures and identify all hazards associated with the work to be performed along with the methods to protect personnel.

Click here for: MSHA Preliminary Report (pdf), Final Report (pdf).

Fatality #10 for Coal Mining 2017

On July 25, 2017, a 28-year-old bulldozer operator with 1 year and 9 months of mining experience was fatally injured at a surface facility.  The victim was operating a bulldozer, pushing material off of a refuse bank before the accident occurred.  He was found lying in the bulldozer’s push path at the top of an incline near the edge of the refuse bank.  The bulldozer had run over the victim and continued over the edge of the incline, coming to rest at the bottom of the embankment.

Best Practices

  • Ensure that persons are trained, including task-training, to understand the hazards associated with the work being performed.
  • Maintain control of mobile equipment while it is in motion.
  • Maintain equipment braking systems in good repair and adjustment.  Conduct proper maintenance on safety related systems.
  • Before leaving a bulldozer unattended, operators should follow manufacturer recommended operating procedures to ensure that the equipment is secured from movement.  This could include disengaging the transmission, setting the parking brake, and lowering the bulldozer blade to the ground before dismounting the equipment.
  • Do not depend on hydraulic systems to hold mobile equipment stationary.
  • Establish and discuss safe work procedures before beginning work.  Identify and control all hazards associated with the work to be performed and use methods to properly protect persons.
  • Do not place yourself in a position that will expose you to hazards while performing a task.

Click here for: MSHA Preliminary Report (pdf), Final Report (pdf).

Delaware Mine Safety Seminar

September 13, 2017 8:30 AM – 4 PM

Each September Mine Safety Instructors from Penn State University’s Miner Training Program, safety and health specialists from the Mine Safety and Health Administration (MSHA), legal and industry safety professionals conduct a one-day professional development workshop for mine supervisors, competent persons,  and safety professionals. Lunch is provided.

The purpose of the workshop is to enhance safety at your operation through education and training in timely topics, such as:

  • Mine Hazard Training with Degraded Images
  • MSHA Workplace Exam Proposed Rule
  • MSHA Fatality/Injury Review
  • Tips and Resources for Mine Safety Instructors
  • MSHA Overview
  • Mine Safety Management Principles
  • Q & A and discussion on other timely mine safety issues

Click HERE to Register for this FREE Seminar! See you there.

Fatality #5 for Metal/Nonmetal Mining 2017

On July 14, 2017, a part time mine employee was moving irrigation pipe by hand and was electrocuted when the pipe came in contact with high voltage transmission lines overhead.

Best Practices

  • Before work begins, conduct a hazard assessment and examine the work area to identify and correct hazards and ensure safe distances to overhead power lines.
  • Contact the electrical utility to determine the operating voltage of the line and confirm the safe limits of approach distances.
  • Do not use electrically conductive tools or materials in situations where they may contact overhead power lines.

Click here for: MSHA Preliminary Report (pdf), Final Report (pdf).

Fatality #4 for Metal/Nonmetal Mining 2017

On June 8, 2017, a truck driver was operating a Caterpillar 777F haul truck, dumping a load of gravel, when the ground at the dump point collapsed.   The truck went over the edge of the dump point, overturning and landing on its roof approximately 30 feet below. The victim was transported to the hospital, where he later died of his injuries.

Best Practices

  • Ensure seat belts are provided, maintained, and worn at all times when equipment is in operation.
  • Incorporate engineering controls that require seat belts to be properly fastened before equipment can be put into motion.
  • Visually inspect dumping locations prior to beginning work and as changing conditions change.
  • While loading out stockpiles, do not excavate the toe of the slopes below dumping points and travelways.
  • Utilize a bulldozer with the “dump-short, push-over” method of stockpiling material.
  • Provide and maintain adequate berms on the banks of roadways and at dumping points where a drop-off exists.
  • Train miners to recognize and avoid dumping point hazards and to understand the hazards associated with the work being performed.

Click here for: MSHA Preliminary Report (pdf), Final Report (pdf).

Fatality #3 for Metal/Nonmetal Mining 2017

On March 24, 2017, the victim exited his personal flatbed truck, which was left running in 6th gear, to turn off the genset (diesel generator). Prior to ascending the steps to the diesel generator, it appears the flatbed truck moved forward and pinned him against the genset trailer. The victim was found on Monday, March 27, 2017, and pronounced dead at the scene.

Best Practices

  • Place the transmission in park and set the park brake before exiting vehicle.
  • Do not depend on hydraulic systems to hold mobile equipment in a stationary position.
  • Always chock the wheels when parking vehicles on a grade.
  • Never place yourself in front of an unsecured piece of mobile equipment

Click here for: MSHA Preliminary Report (pdf), Final Report (pdf).