Fatality #1 for Metal/Nonmetal Mining 2015

1On January 8, 2015, a 63-year old sales manager with 11 years of experience was killed at a sand and gravel mine. He was installing new screen panels in the B tower screen. The feeder box pivoted, pinning him between the box and the rear support beam of the screen deck.

Best Practices

  • Establish and discuss safe work procedures. Identify and control all hazards associated with the work to be performed along with the methods to properly protect persons.
  • Always follow the equipment manufacturer’s recommended maintenance procedures when conducting repairs to machinery.
  • Task train all persons to recognize all potential hazardous conditions and understand safe job procedures to eliminate all hazards before beginning work.
  • Securely block equipment and components against hazardous motion at all times while performing work.
  • Ensure that blocking material is competent, substantial, and adequate to support the load.
  • Require all persons to be positioned to prevent them from being exposed to any hazards.  Do not work in pinch points where inadvertent movement could cause injury.
  • Monitor all persons to ensure safe work procedures, including safe work positioning, are followed.

Click here for: MSHA Preliminary Report (pdf), MSHA Investigation Report (pdf), Overview (powerpoint), Overview (pdf).

Fatality #17 for Metal/Nonmetal Mining 2014

fab14m17-02On August 2, 2014, a 53-year-old plant operator with 25 years of experience was killed at a sand and gravel mine.  The victim was working under the raised bed of a dump truck when the wooden block supporting the load suddenly failed, allowing the bed to fall and pin him.  The victim was working alone and was not found until 10 a.m. on August 3, 2014.

Best Practices

  • Establish and discuss safe work procedures before beginning work. Identify and control all hazards associated with the work to be performed and use methods to properly protect persons.
  • Ensure that persons are trained, including task-training, to understand the hazards associated with the work being performed.
  • Before working on equipment, block all raised components against hazardous motion and ensure persons are positioned in a safe location.
  • Follow the safe work procedures provided by the manufacturer when performing all maintenance or repair work.  If provided, always use the manufacturer’s provided safety device or features for securing components against hazardous motion.
  • Ensure that blocking material is competent, substantial, and adequate to support and stabilize the load.  Blocking must be strong enough and secured to prevent any unintended movement.
  • Never block with steel on steel or depend on hydraulics to support a load.  Mechanical blocking can be achieved by installing a hinged prop leg.
  • Do not assign a person to work alone in areas where hazardous conditions exist that would endanger his or her safety.

Click here for: MSHA Preliminary Report (pdf)

Fatality #15 for Metal/Nonmetal Mining 2014

ftl2014m15On July 21, 2014, a 28-year-old assistant plant manager with 11 years of mining experience was killed at a sand and gravel dredge operation.  He was riding in an aluminum boat that became stuck in low water on top of 480 volt energized power conductors.  The victim was electrocuted when he exited the boat, attempting to pull slack on the power conductors.

Best Practices

  • Establish and discuss safe work procedures before beginning work. Identify and control all hazards associated with the work to be performed and use methods to properly protect persons.
  • Train all persons to understand the hazards associated with working near energized electrical conductors.
  • De-energize power and ensure that the circuit is visibly open before working near energized conductors that may have damaged insulation.
  • Lock and Tag! Place YOUR lock and tag on the disconnecting device.
  • Use properly rated Personal Protective Equipment (PPE) including Arc Flash Protection such as a hood, gloves, shirt, and pants.
  • Ensure electrical conductors are properly rated and designed for the applications used.
  • Ensure that ground fault protection is provided to protect persons
  • Ensure that all electrical systems are safely designed and properly installed.

Click here for: MSHA Preliminary Report (pdf)

Fatality #14 for Metal/Nonmetal Mining 2014

ftl2014m14On June 18, 2014, a 41-year-old production supervisor with 19 years of mining experience was killed at a sand and gravel mine.  The victim and two contract workers were attempting to remove an impeller that was seized onto the threaded shaft of a centrifugal pump.  After several failed attempts to unscrew the impeller, heat from a torch was applied to the enclosed hub on the impeller.  While applying heat, the hub exploded and metal fragments struck the victim.

Best Practices

  • Establish and discuss safe work procedures before beginning work. Identify and control all hazards associated with the work to be performed and use methods to properly protect persons.
  • Train all persons to understand the hazards associated with the work being performed.
  • Do not apply heat or open flame where enclosed spaces such as impeller hubs, mounted tires, suspension struts, or tanks may be subject to explosion except as directed by the manufacturer.
  • Always examine materials before applying heat, cutting, or welding to ensure gases from the applied heat can vent.
  • Never apply heat to materials before ensuring that flammables/combustibles/explosive materials are not present.
  • Never apply heat to materials where pressure build up is possible.
  • Do not apply heat or open flame where lubricants, oil, or grease are present.
  • Use special tools, provided by the manufacturer, to loosen an impeller on a pump.
  • Refer to the maintenance manual, warning labels on the pump, or contact the manufacturer for special safety precautions.

Click here for: MSHA Preliminary Report (pdf), MSHA Investigation Report (pdf), Overview (powerpoint), Overview (pdf).

Fatality #12 for Metal/Nonmetal Mining 2014

ftl2014m12-1On May 9, 2014, a 20-year-old groundman with 9 weeks of experience was killed at a sand and gravel mill.  The victim was unloading a rail car using a mobile rail barge truck conveyor and was caught in the feed end of the conveyor.

Best Practices

  • Ensure that persons are trained, including task training, to understand the hazards associated with the work being performed.
  • Establish and discuss safe work procedures before beginning work. Identify and control all hazards associated with the work to be performed and use methods to properly protect persons.
  • Conduct work place examinations before beginning any work.
  • Position mobile conveyors to eliminate exposure of moving parts before operating.
  • Identify hazards around conveyor systems, design guards, and or emergency stop systems before putting into operation.
  • Always provide and maintain guarding sufficient to prevent contact with moving machine parts.
  • Do not wear loose fitting clothing when working near moving machine parts.
  • Do not place yourself in a position that will expose you to hazards while performing a task.
  • Provide and maintain a safe means of access to all working places.

Click here for: MSHA Preliminary Report (pdf), MSHA Investigation Report (pdf), Overview (powerpoint), Overview (pdf).

Fatality #7 for Metal/Nonmetal Mining 2014

ftl2014m07On April 17, 2014, a 58-year-old truck driver with 3½ years of experience was killed at a sand and gravel mine. An excavator was loading material in a haul truck parked at the pit. When the victim exited the truck, he was struck by the excavator bucket and pinned against the truck.

Best Practices

  • Establish and discuss safe work procedures before beginning work. Identify and control all hazards associated with the work to be performed and use methods to properly protect persons.
  • Task train all persons to recognize all potential hazardous conditions and to understand safe job procedures for elimination of the hazards before beginning work.
  • Ensure that haul truck operators remain in their trucks when being loaded.
  • Communicate with mobile equipment operators and ensure they acknowledge your presence.  Stay in the line of sight with mobile equipment operators.
  • Ensure that you make eye contact with mobile equipment operators before approaching their work areas.  Never assume the equipment operator sees you.
  • Never place yourself in a location where equipment operators can’t see you.
  • Before operating equipment, always ensure other miners are clear and safely  positioned.
  • Monitor persons routinely to determine safe work procedures are followed.

Click here for: MSHA Preliminary Report (pdf)MSHA Investigation Report (pdf), Overview (powerpoint), Overview (pdf).

Fatality #4 for Metal/Nonmetal Mining 2014

FAB14m04_clip_image004FAB14m04_clip_image002On March 27, 2014, a 64-year-old foreman with 32 years of experience was seriously injured when he was struck by a section of plastic water pipe as it was being moved by an excavator.  The victim was transported to a hospital where he died on March 30, 2014, as a result of his injuries.

Best Practices

  • Establish and discuss safe work procedures before beginning work. Identify and control all hazards associated with the work to be performed and the methods to properly protect persons.
  • Task train all persons to recognize all potential hazardous conditions and to understand safe job procedures for elimination of the hazards before beginning work.
  • Wear suitable hard hats where falling objects may create a hazard.
  • Stay clear of a suspended load.
  • Attach taglines to loads that may require steadying or guidance while suspended.
  • Implement measures to ensure persons are properly positioned and protected from hazards while performing a task.
  • Monitor persons routinely to determine safe work procedures are followed.

Click here for: MSHA Preliminary Report (pdf)MSHA Investigation Report (pdf), Overview (powerpoint), Overview (pdf).

Fatality #3 for Metal/Nonmetal Mining 2014

FAB14m03_clip_image002
On February 28, 2014, a 50-year old supervisor with 27 years of experience was killed at a sand and gravel mine.  The victim was at a backfill site and approached an 80-foot high bank when it failed, engulfing him.

Best Practices

  • Establish and discuss safe work procedures before beginning work. Identify and control all hazards associated with the work to be performed and the methods to properly protect persons.
  • Task train all persons to recognize all potential hazardous conditions that can decrease bank or slope stability and ensure they understand safe job procedures for elimination of the hazards.
  • Prior to beginning work and as ground conditions warrant during the shift, examine all pit, highwall, slope, and bank conditions.  Be especially vigilant for these conditions after each rain, freeze, or thaw.
  • Use mining methods that ensure pit, highwall, slope, and bank stability and safe working conditions.
  • Correct hazardous conditions by working from a safe location.
  • Stay clear of potentially unstable areas.

Click here for: MSHA Preliminary Report (pdf)MSHA Investigation Report (pdf), Overview (powerpoint), Overview (pdf).

Fatality #22 for Metal/Nonmetal Mining 2013

ftl2013m22On December 10, 2013, a 27-year old deck hand with 4 years and 8 months of experience drowned at a dredge operation. He was working on a dredge that had a barge attached to it. The victim stepped on the barge and fell into the water.

Best Practices

  • Task train all persons to recognize all potential hazardous conditions and ensure they understand safe job procedures for elimination of the hazards before beginning work.
  • Always wear a life jacket where there is a danger of falling into the water.
  • Remove snow and ice from work areas.
  • Ensure safe access is provided where persons are required to work or travel. Maintain three points of contact.
  • Install and use lifeline tie-off runs and fall protection.
  • Provide communication devices and establish procedures requiring persons to alert coworkers when they are outside the dredge’s handrails.

Click here for: MSHA Preliminary Report (pdf), MSHA Investigation Report (pdf), Overview (powerpoint), Overview (pdf).

Fatality #21 for Metal/Nonmetal Mining 2013

ftl2013m21On December 13, 2013, a 53-year old utility worker with 19 years of experience was killed at a sand mine. The victim was standing near the edge of a bank when it collapsed engulfing him.

Best Practices

  • Establish and discuss safe work procedures before beginning work. Identify and control all hazards associated with the work to be performed and the methods to properly protect persons.
  • Task train all persons to recognize all potential hazardous conditions that can decrease bank or slope stability and ensure they understand safe job procedures for elimination of the hazards.
  • Evaluate all pit, highwall, slope, and bank conditions daily. Be especially vigilant for these conditions after each rain, freeze, or thaw.
  • Slope trenches back at a stable angle or install shoring when working in and around trenches.
  • Correct hazardous conditions by working from a safe location.

Click here for: MSHA Preliminary Report (pdf), MSHA Investigation Report (pdf), Overview (powerpoint), Overview (pdf).