Coal

Coal Fatality – 5/31/24

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Note: This alert was posted as a Safety Alert for Unsupported Roof on 6/18/24 and didn’t come up on my radar as a specific Fatal Alert. Sorry for the delay in posting to this site. – Randy

On May 31, 2024, a 27-year-old coal miner suffered fatal injuries from a roof fall when he traveled under unsupported roof. In May 2021, a 32-year-old continuous mining machine operator was killed by a roof fall when he was working under unsupported roof.

Best Practices

Mine Management:

  • Prohibit work or travel under unsupported roof.
  • Train all miners and supervisors on the hazards of working and traveling into areas
    of unsupported roof.
  • Identify and correct unsafe work practices.

Roof Control Plans should include:

  • Identifying the next to last full row of permanent roof supports with highly visible
    markers at all approaches.
  • Installing and maintaining adequately designed roof/ground control where miners
    work or travel.
  • Guidance ensuring miners are safely positioned while setting temporary support.
    Installing temporary supports under the direct supervision of a certified foreman

Click here for: Preliminary Report (pdf), Final Report (pdf).

Coal Fatality – 7/12/24

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On July 12, 2024, a rock truck operator was seriously injured after being struck by the bucket of a front-end loader.  While walking to her parked truck, the rock truck operator passed under the raised front-end loader bucket as it was being lowered to the ground during maintenance.  On July 23, 2024, the rock truck operator died from her injuries.

Best Practices

  • Provide adequate illumination for miners performing maintenance.
  • Ensure the work area is clear and barricade equipment before performing maintenance.
  • Communicate your intended movements with mobile equipment operators and ensure they acknowledge your presence before traveling near mobile equipment.  
  • Stay clear of raised equipment or machinery until it has been lowered or securely blocked against motion.  
  • Wear reflective clothing when working in dark conditions.

Additional Information

This is the tenth fatality reported in 2024, and the fifth classified as “Powered Haulage.”

Click here for: Preliminary Report (pdf), Final Report (pdf).

Coal Fatality – 5/16/24

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On May 16, 2024, a miner died when the excavator he was operating traveled over a 200-foot highwall. 

Best Practices

  • Reduce fall hazard exposure by limiting the distance equipment can safely operate near the edge of highwalls. 
  • Examine benches to identify hazards related to insufficient bench width, locations of other equipment, loose material, etc.
  • Discuss highwall hazards with miners and train miners to recognize these hazards.
  • Address hazards in the mine’s Surface Mobile Equipment Safety Program.  Include safe work practices for weather conditions (fog, heavy rain, or snow) that could reduce visibility.

Additional Information

This is the seventh fatality reported in 2024, and the second classified as “Machinery.”

Click here for: Preliminary Report (pdf), Final Report (pdf).

Coal Fatality – 1/29/24

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On January 29, 2024, a miner died when his haul truck traveled over the edge of a stockpile and overturned.

Best Practices

  • Examine dumping locations before work begins to identify hazardous conditions, especially after heavy rain, or other significant weather changes.
  • Always wear a seatbelt.
  • Provide adequate illumination at dumping locations.
  • Ensure dumping locations are properly designed, constructed, and maintained.
  • Dump material at a safe distance from the edge and push the material over the edge with a bulldozer.
  • Construct substantial berms as a visual indicator to prevent overtravel at dumping locations.  Clearly mark dumping locations with reflectors and/or markers.
  • Do not remove material from the toe of stockpiles when it would create instability at dumping locations.

Additional Information

This is the second fatality reported in 2024, and the second classified as “Powered Haulage”.

Click here for: Preliminary Report (pdf), Final Report (pdf).

Coal Fatality – 8/4/21

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This fatality’s Final Report was first posted on MSHA’s website on 11/7/23. No alerts or preliminary reports were produced.

On August 4, 2021, at 8:12 a.m., Jeffery Hudnall, a 60 year-old steam truck operator with 16 years of mining experience, was fatally injured while steam cleaning a front-end loader.  Hudnall was standing on the front-end loader’s right-side deck when he fell over nine feet to a concrete pad.

Additional Information

Click here for Final Report (pdf).

Coal Fatality – 12/22/22

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On December 22, 2022, at approximately 12:00 p.m., Aidan Coon, a 21 year-old contract freeze treater with approximately two years of mining experience, was found unresponsive in his personal vehicle beside the mine office.

On December 22, 2022, MSHA was informed of a contractor’s death at Black Diamond Company’s Wellmore #8 Prep Plant in Big Rock, VA.  MSHA’s initial findings indicated medical related issues as the cause of death.  However, on March 31, 2023, MSHA received the death certificate and on April 12, 2023, MSHA received the autopsy report; both stated that the contractor died from carbon monoxide poisoning.  After further investigation and review, MSHA has decided that this death should be charged to the mining industry.

The accident occurred because the mine operator and the contractor did not ensure the vehicle, used by the miner during his shift, was maintained in safe operating condition.

Additional Information

Click here for Final Report (pdf). No Preliminary Report or Fatal Alert was posted by MSHA. Classified as Other: CO2 Poisoning.

Coal Fatality – 8/18/23

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On August 18, 2023, a section foreman was installing hose for a dewatering pump.  He was found unresponsive lying in approximately eight inches of water and mud.  MSHA’s initial findings indicated medical related issues as the cause of death.  However, on September 26, 2023, MSHA received the death certificate which states cause of death is drowning.  After further investigation and review, MSHA has decided that this death should be charged to the mining industry.

Best Practices

  • Provide and maintain safe access to all working places.  Remove standing water where miners work and travel.
  • Ensure qualified electricians examine and maintain electrical equipment in safe operating condition; if equipment is defective, correct hazards or remove equipment from service. 
  • Report and correct any slip, trip, or fall hazards.

Additional Information

This is the 34th fatality reported in 2023, and the second classified as “Drowning.”

Click here for: Preliminary Report (pdf), Final Report (pdf).

Coal Fatality – 10/2/23

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On October 2, 2023, a miner died after he was pinned between a shuttle car and a coal rib.

Best Practices

  • When working around mobile equipment, communicate your presence and intended movements to equipment operators. Wait for acknowledgement before moving. 
  • Avoid “Red Zone” areas where equipment operators cannot readily see you. 
  • Increase the visibility of miners by using reflective clothing and/or strobe light devices.

Additional Information

This is the 35th fatality reported in 2023, and the tenth classified as “Powered Haulage.”

Click here for: Preliminary Report (pdf), Final Report (pdf).

Coal Fatality – 8/30/23

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On August 30, 2023, a belt foreman died when a belt conveyor take-up unit component broke and struck him.

Best Practices

  • Examine work areas for hazards found during the shift. Report hazards and defects immediately and do not work in unsafe conditions.
  • Ensure there are no obstructions in the travel path of the belt conveyor take-up system prior to tensioning.
  • Examine any belt or linkage assembly for signs of deformation such as cracking, lateral deflection or distorted connections.
  • Train miners to recognize and avoid potential hazards from sudden releases of stored energy.

Additional Information

This is the 30th fatality reported in 2023, and the sixth classified as “Powered Haulage.”

Click here for: Preliminary Report (pdf), Final Report (pdf).

MNM Fatality – 8/5/23

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On August 5, 2023, a customer truck driver fell from a large container mounted on the trailer of his truck. After opening the container lid, the driver slipped while descending the container.  The driver died from his injuries on August 7, 2023.

Best Practices

  • Provide fall protection or safe means of access to miners, contractors, and customers who need to gain access to containers or tankers if there is danger of falling.
  • Ensure miners, contractors, and customers wear proper slip resistant footwear and use three points of contact when accessing elevated surfaces.
  • Provide site-specific hazard awareness training to customers, including commercial over-the-road truck drivers.

Additional Information

This is the 27th fatality reported in 2023, and the third classified as “Slip or Fall of Person.”

Click here for: Preliminary Report (pdf), Final Report (pdf).